Comparison of Globe Valve Bolted Bonnet vs Pressure Seal – Which One Should You Choose?
🔎 Comparison Between Two Types of Globe Valves
1. Overview
✅ Globe Valve – Bolted Bonnet
- The bonnet is secured to the valve body using bolts
- This is a conventional and widely used design
✅ Globe Valve – Pressure Seal (Non-Bonnet Type)
- No traditional bolted bonnet
- Uses a pressure seal mechanism for tight sealing
⚙️ 2. Detailed Comparison
| Criteria | Bolted Bonnet | Pressure Seal (Non-Bonnet) |
|---|---|---|
| Design | Bonnet bolted to body with gasket | No bolted bonnet, uses sealing ring |
| Sealing Method | Sealing by gasket + bolt tightening force | Self-sealing by internal pressure |
| Performance at High Pressure | Risk of leakage if gasket degrades | Better sealing as pressure increases |
| Pressure Capability | Good but limited | Excellent for very high pressure |
| Maintenance | Easy to disassemble | More complex maintenance |
| Safety Level | Moderate | Very high |
| Cost | Lower | Higher |
| Application | General industrial use | High pressure & temperature services |
🔥 3. Key Difference
🔴 Bolted Bonnet
- Depends on:
- Bolt tightening force
- Gasket condition
- Under:
- High temperature → gasket expansion
- High pressure → potential leakage
👉 Higher risk of leakage in extreme conditions
🟢 Pressure Seal
- Higher internal pressure → tighter sealing
- Does not rely on conventional gasket sealing
👉 Ideal for:
- Class 1500 / 2500
- Superheated steam
- Power plants and oil & gas industries
🏭 4. Applications
Bolted Bonnet is suitable for:
- Medium to high pressure systems
- Applications requiring frequent maintenance
- Water, oil, and general industrial services
Pressure Seal is suitable for:
- Very high pressure (Class 1500 – 2500+)
- High temperature environments
- Critical systems such as:
- Power plants (boilers, steam lines)
- Refineries
- Petrochemical plants
⚠️ 5. Technical Note
- Class 2500 valves can handle pressure up to approximately 400 bar (depending on temperature)
👉 For such conditions, pressure seal design is often preferred
💡 6. Conclusion
- Bolted Bonnet
→ Easier maintenance, lower cost, general-purpose use - Pressure Seal (Non-Bonnet)
→ Superior for high pressure, safer, used in critical applications
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