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Comparison of Globe Valve Bolted Bonnet vs Pressure Seal – Which One Should You Choose?

  • 30/03/2026
  • 🔎 Comparison Between Two Types of Globe Valves

    1. Overview

    ✅ Globe Valve – Bolted Bonnet

    • The bonnet is secured to the valve body using bolts
    • This is a conventional and widely used design

    ✅ Globe Valve – Pressure Seal (Non-Bonnet Type)

    • No traditional bolted bonnet
    • Uses a pressure seal mechanism for tight sealing

    ⚙️ 2. Detailed Comparison

    Criteria Bolted Bonnet Pressure Seal (Non-Bonnet)
    Design Bonnet bolted to body with gasket No bolted bonnet, uses sealing ring
    Sealing Method Sealing by gasket + bolt tightening force Self-sealing by internal pressure
    Performance at High Pressure Risk of leakage if gasket degrades Better sealing as pressure increases
    Pressure Capability Good but limited Excellent for very high pressure
    Maintenance Easy to disassemble More complex maintenance
    Safety Level Moderate Very high
    Cost Lower Higher
    Application General industrial use High pressure & temperature services

    🔥 3. Key Difference

    🔴 Bolted Bonnet

    • Depends on:
      • Bolt tightening force
      • Gasket condition
    • Under:
      • High temperature → gasket expansion
      • High pressure → potential leakage

    👉 Higher risk of leakage in extreme conditions


    🟢 Pressure Seal

    • Higher internal pressure → tighter sealing
    • Does not rely on conventional gasket sealing

    👉 Ideal for:

    • Class 1500 / 2500
    • Superheated steam
    • Power plants and oil & gas industries

    🏭 4. Applications

    Bolted Bonnet is suitable for:

    • Medium to high pressure systems
    • Applications requiring frequent maintenance
    • Water, oil, and general industrial services

    Pressure Seal is suitable for:

    • Very high pressure (Class 1500 – 2500+)
    • High temperature environments
    • Critical systems such as:
      • Power plants (boilers, steam lines)
      • Refineries
      • Petrochemical plants

    ⚠️ 5. Technical Note

    • Class 2500 valves can handle pressure up to approximately 400 bar (depending on temperature)
      👉 For such conditions, pressure seal design is often preferred

    💡 6. Conclusion

    • Bolted Bonnet
      → Easier maintenance, lower cost, general-purpose use
    • Pressure Seal (Non-Bonnet)
      → Superior for high pressure, safer, used in critical applications

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